Traditional Archery Discussions on the Leatherwall


What tools for bow building?

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Messages posted to thread:
Tatonka17 22-Apr-18
fdp 22-Apr-18
Bowlim 22-Apr-18
Kunzie 23-Apr-18
Chemsolder1 23-Apr-18
JamesV 23-Apr-18
goldentrout_one 23-Apr-18
matnjo 23-Apr-18
Tatonka17 23-Apr-18
Chemsolder1 23-Apr-18
From: Tatonka17
Date: 22-Apr-18




I’d like to try my hand at making a few laminated bows. I’m interested in hearing from the more experienced bowyers what tools will make my endeavor a whole lot easier. I don’t plan to make more than a few bows a year for friends and kids. Give me an idea of what tools aren’t absolutely necessary, but make bow building much more efficient. Bandsaw? Oscillating sander? Anything else?

From: fdp
Date: 22-Apr-18




I make my laminated bows using 90% hand tools,

Not the way that folks tell you that it HAS to be done, not even the way folks will tell you it works. But the end product is the same.

I do cut the blanks for laminations with a table saw or circular saw, depending on how big the board is to begin with. I then taper my laminations by hand if I'm using tapers.

I glue the laminations and glass up on a steel form that I have.

Pull it off the form, remove the excess glue with a Sureform rasp.

Layout the limb profile and cut it down to within 1/8" of the line using either a circular saw with a dull blade, or the table saw. Then I finish it down to the line with a Sureform plane.

Rough cut the sight window, grip, and riser profile with a sharp trim saw, and then work it with the rasp and plane until I get it close at which point I revert to sandpaper and scrapers.

So, you can have as many, or as few tools as you choose to use.

From: Bowlim
Date: 22-Apr-18




The problem with your question is that from one point of view almost any number of tools that you know how to use will make a task like this "more efficient". Space and time spent simply maintaining the tools aside.

If you were really and truly just going to make a couple of bows a year, then you would be better off buying laminations pre-cut. But if you want to be in control of everything other than the glass backing, then you need some additional tools.

Another very important consideration when making glass bows is how you will handle the very nasty by-products. You can fire up one machine and make your workshop uninhabitable from that point on, with small glass fiber on every surface just waiting to be inhaled and cause respiratory trauma. Even if you use tools like saws and grinders outside, you are hard put to make them safe for use again inside the shop. My solution to this problem for my occasional projects is a combination of tools that can be run out of doors, with hand tool like planes and drawknives to do the contouring work. I have a shop vac with a hepa filter I can use to clean up, or blow off tools.

For starters you need some jigs and the most obvious is the form, normally plywood, though steel can be a good option if you are certain you will be building pretty much one shape. The critical issue is that the form contours be perpendicular to the edge of the form. I use a bandsaw and drum sander on the drill press. Another option is to cut out a patten in thin stock, then use a router and bearing to square the edges. However, you may be surprised by how many routers are very poorly aligned to the base, though there is usually some point on the base where the bit is square.

The next big thing is heat. I built an oven, but it takes up a lot of space, for infrequent use, and is dependent on no longer available light bulbs. I would only consider heat strips that you can get various places including ebay. However, these are quite expensive.

There are any number of ways to make laminations. I have mostly used hand planes, or the drum sander. The nose of a belt sander is also a good option. There are many devices pictured online. Normally you need to make an adjustable jig, or have a spare lamination on hand for a pattern.

What you need varies a little if you are making longbows, or 3 piece, or recurves, so you need to sort that out for yourself.

Beyond that, you can consider each step involved in the process and ask yourself what you would use to do it. A thing I do is imagine I am setting up a small factory, and I try to break down into workstations, the bow building process (learned this approach from a guitar maker). Then for each of those workstations there is a task and specific tool. Of course one isn't going to do that, but it helps me visualize the steps involved. In a home shop we all have different skills and different tools relating to other hobbies, so there is little point in copying what someone else has done, though you can google steps and get lots of ideas.

From: Kunzie
Date: 23-Apr-18




I built my first 3 bows with a jigsaw and an assortment of files. Where there is a will, there is a way.

From: Chemsolder1
Date: 23-Apr-18




My first was done with a scroll saw a handheld belt sander, and a table saw. I even made my own laminations for it and laid it up on a piece of angle iron.

Now 14” bandsaw, dust collector, drum sander(homemade), and a 6x132 edge sander that has a spindle sander on it. The real question is what is your budget and how many are you really going to make?

From: JamesV
Date: 23-Apr-18




If I were going to build just a few bows I would buy the lams. Build the riser myself and do the glue-up.

James

From: goldentrout_one
Date: 23-Apr-18




Some of the most important tools for bow building:

a) Psychologist

b) Psychiatrist

c) Anti-psychotic drugs

d) security blanket or a 'binki'

From: matnjo
Date: 23-Apr-18




For me, and I make about 2 per year, would be a bandsaw, oscillating spindle sander and 6" belt/disc sander. I borrow my dad's bandsaw and buy him a blade.

From: Tatonka17
Date: 23-Apr-18




Thanks for the detailed responses guys, very much appreciated. I think the Psychologist is probably the most necessary.

From: Chemsolder1
Date: 23-Apr-18




Maybe addiction counseling to boot.





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